Mechanical Engineer with 2+ years in a Plant environment, working & communicating effectively with all levels of employees in cross-functional teams.Mechanical Engineering graduate specializing in mechanical design & design for manufacturing.
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Experience
Mechanical Engineer, Nirma Limited, India
1) Supervised a workforce of 12-15 & designed maintenance protocols for maintenances & overhauling of heavy machinery like Industrial fans, heat exchangers, pneumatics, hydraulics, cranes, conveyors minimizing machine down time significantly.
2) Verified engineering drawings for machines, hydraulic & pneumatic systems as per ANSI Y14.5 and ISO standards for P & ID.
3) Performed failure mode and effect analysis(FMEA) for various critical plant machinery in turn increasing plant efficiency.
4) Worked with various electro-mechanical equipments, measuring gauges, sensors & hand tools for condition monitoring.
5) Worked flexibly in a team and provided training to other new team members to enhance working in different plant sections.
6) Worked with various automated equipments within the plant dealing with PLC’s and Instrumentation devices such as sensors.
7) Participated in technical problem review and provided sound engineering evaluations and recommendations for proposed action.
8) Carried fabrication and design modification work utilizing machine shop operations like machining, blanking, bending etc.
9) Supervised dismantling & assembling various heavy machineries as per the assembly and machine drawings.
10) Formulated daily progress reports, verified BOM’s, Inventory control and recorded various mechanical data for tracking & trends.
11) Worked cross functionally with multidisciplinary departments, analyzing the root cause for problem thus implementing solutions.
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Projects
1) JUET, Product Development - Designing & 3D Printing an Elliptical Trammel
• Designed & analyzed an elliptical trammel using Solidworks & Ansys for structural Integrity.
• Fabricated the prototype using Materialise Magics platform and SLS method of additive manufacturing.
2) ASU, Design & Analysis Of Experiments - Volume Minimization
• Designed & performed an experiment to collect data for various input parameters.
• Statistically analyzed the experiment using JMP software, deciding which factors affect the overall weight the most.
3) ASU, Design Optimization - Thermal Optimization of Heat Sink
• Optimized a thermal heat sink using Optimization algorithms to determine the optimal design parameters of a heat sink.
4) JUET, Remote Controlled Aircraft - Design, Analysis & Development
• Designed & analyzed the fuselage, wings & landing gear of RC aircraft using Designfoil R6, Solidworks & Ansys
• Fabricated the same & installed electrical components thus developing a flying model
5) ASU, Applied Computational Fluid Dynamics - Analysis of Systems having fluid flow using ANSYS Fluent R2019a
• Designed various complex shapes using ANSYS Workbench & Solidworks
• Analyzed various 2D & 3D systems for fluid flow and quantify how design of system affects the mass flow rates.
6) ASU, Design Of Aerospace Structures – Designing a minimum weight Skin Stiffener Design for Aircraft fuselage
• Designed a minimum weight skin stiffener design to withstand the given loading conditions
• Considered various materials considering their properties, withstanding same loads with minimum weight of the system.
7) JUET, Redeveloping & Manufacturing damaged human body Implants for Cranium & Pelvic
• Collaborated with a team of 5 to fabricate implants for damaged cranium and pelvic bone using Selective Laser Sintering.
• Generated 3D models of damaged parts from CT scan data using Solidworks.
• Repaired the parts of Implants using materialise Magics before 3D printing them.
8) ASU, Design for Additive Manufacturing - Micromechanical Model for 3D printed Composites
• Designed various configurations of Dog bone using Solidworks as per ASTM standards.
• Developed a mathematical model to predict properties of 3D printed Fiber reinforced composites (Onyx + Carbon Fiber).
9) ASU, Stress Analysis - Analysis of a system of circular beams subjected to combined loading in three planes
• Analyzed a system of beams under combined loading considering bending and twisting in two planes.
10) Coursera, CAD/CAM/Practical CNC & Multi Axis CNC Simulation & Design
• Completed various mini projects such as creating CAM files, simulating toolpaths, various CNC proc